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Elastic disc Product List

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0727 At the PET flake dryer

0727 At the PET flake dryer

We have a variety of elastic discs for Brodisks available!

We would like to introduce a case where a blow disk was used as a bridging countermeasure at the discharge section of a dryer hopper. Flake-shaped raw materials can present more troublesome cases compared to pellets or general grinding materials. In this instance, to address this issue, we are injecting air at a higher pressure for each blow disk individually. Due to the high temperature, we are using a high-heat silicone rubber product for the elastic disk material of the blow disk. 【Summary of Conditions】 ■ Hopper Diameter: Ø800 ■ Target Material: PET flakes, 8mm screen PASS product ■ Equipment Arrangement: Four blow disks installed at the same circumference at the location where bridging occurs above the discharge section ■ Control: The blow disks are sequentially activated with air ON one by one using a controller (C-SV4) that has four built-in solenoid valves. *For more details, please download the PDF or feel free to contact us.

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0456 Powder coating rat hole, using EPDM discs.

0456 Powder coating rat hole, using EPDM discs.

We also accept inquiries about elastic disk materials, so please feel free to contact us!

This is an introduction to a case where the Brody Disk Mini was used as a solution for the strong adhesion of powder coatings at a powder equipment manufacturer. Based on the results of preliminary tests, we installed a total of 6 units: 2 on the lower section (near the discharge area) and 4 on the upper section. The main component of this device, the elastic disk, is made of silicone (special silicone) in standard models; however, in this case, we used EPDM material due to the nature of the substance being powder coating. [Case Overview] ■ Arrangement - 2 units on the lower section (near the discharge area) - 4 units on the upper section ■ Product Specifications - Brody Disk Mini BD-08S-EW *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be accessed via the link below.

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0681 Elastic disk: Supplied by Baiton

0681 Elastic disk: Supplied by Baiton

Introducing examples of bridge measures adopted with a small hopper!

We would like to introduce a case study of our "Brodisk Mini" installation. Our product was adopted as a solution for bridging in a small hopper. In this case, the material of the elastic disk was changed from the standard (i.e., special silicone) to Viton. Additionally, it is also possible to change the material of the elastic disk for the Brodisk to Viton. 【Case Overview】 ■ Hopper Diameter: Φ300 ■ Outlet Diameter: Φ50 ■ Hopper Inclination: Approximately 60° ■ Contents: Name undisclosed (flowability similar to talc) *For more details, please download the PDF or feel free to contact us.

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0723 フライアッシュ貯槽に高耐熱シリコン仕様で対応

0723 フライアッシュ貯槽に高耐熱シリコン仕様で対応

最大の効果を得るためには、配置等は非常に重要！弾性ディスクが高耐熱シリコンゴムの製品の事例

「ブローディスク」をご採用いただいた事例についてご紹介いたします。 サイロの新設にあたり、架橋現象(ブリッジ)対策のためのエアー レーション機器として、お客様のご指定で実績が豊富な当機器を採用。 サイロにはヒーターが設置されており弾性ディスクの耐熱性が重要視 されます。本件では、弾性ディスクが高耐熱シリコンゴムの製品を ご採用いただきました。最高使用温度は、240℃(参考値)です。 【事例概要】 ■内容物：フライアッシュ ■サイロ径：Ø2000 ■排出部：300A ※詳しくはPDFをダウンロードしていただくか、お気軽にお問い合わせください。

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[Case Study] Improvement of Poor Discharge of Granulated Material and Fine Powder Mixture (Film Factory)

[Case Study] Improvement of Poor Discharge of Granulated Material and Fine Powder Mixture (Film Factory)

Improving the poor discharge of granules and fine powder mixtures! Introducing case studies from powder handling professionals.

In the recycling-related processes of film manufacturing plants, the granules of crushed film (including fine powder) were experiencing discharge issues due to adhesion residues in the raw material hopper. The installation of this equipment has resolved the problems. 【Overview】 (Hopper) ○ Main body diameter: 1000φ ○ Discharge diameter: 100A (Granule size) ○ Approximately a few mm (Installation position, controller) ○ Refer to the schematic *Actual dimensions may vary slightly. (User equipment flow) ○ Crusher → Granulator → Pneumatic transport → [Discharge trouble at the raw material hopper] 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please contact us or download the catalog to view.

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0275 Implementing baking soda bridge measures

0275 Implementing baking soda bridge measures

Implementing baking soda bridge measures! Introducing case studies from powder handling professionals.

Due to frequent bridging occurring in the sodium bicarbonate silo of the incineration facility plant, we have received inquiries about adopting this equipment in addition to jet blasters. Based on our extensive past experience, we provide customers with optimal installation examples and operational methods. Please feel free to contact us. 【Overview】 ■ Powder: Sodium bicarbonate (bulk density 0.7-0.8) ■ Application: Flue gas neutralization ■ Silo diameter: 1800φ ■ Outlet diameter: 400φ 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk of this equipment is highly superior in strength and durability. We believe you will understand once you use it! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous implementation examples. You can check them via the link below.

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0309 Measures for Funnel Flow of Heavy Metal Fixatives

0309 Measures for Funnel Flow of Heavy Metal Fixatives

Introducing a case study of a Brody disk adopted for funnel flow measures in heavy metal fixatives.

This is an introduction to a case where "Brodisk" was adopted to improve the state of funnel flow in the hopper for a material that adsorbs and immobilizes heavy metals in fly ash. In the user's factory, this agent is being air transported, but they consulted us because funnel flow and rat holes occurred in the dust collector hopper, preventing discharge through the rotary valve. After reviewing the drawings around the dust collector and the material samples, we informed them of the necessary quantity and layout plan for the equipment, leading to immediate implementation. After installation, the discharge troubles have been resolved. 【Overview of Usage Conditions】 ■ Hopper Diameter: 1000Φ ■ Discharge Diameter: 200A ■ Material Name: Ash Knight *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

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0104 Resin Mixing Tank Clogging Solution for Pulverized Material

0104 Resin Mixing Tank Clogging Solution for Pulverized Material

Case of a blow disk that resolved the clogging of the mixing tank for crushed materials at a plastic molding factory.

At the plastic molding factory, there was a problem with the resin powder clogging in the hopper that mixes the ground material processed by the crusher and virgin resin raw materials, making it impossible to transport via suction. After installing our bridge prevention device, the "Brodisk Mini," operations have been running efficiently without issues. Even in cases where powder is generated and clogging is likely due to grinding, we provide an easy solution. 【Overview】 - The ratio of ground material to virgin material varies, such as 1:9 to 3:7. - Material size: a few mm (ground material contains powder). 【Key Points of Our Device】 - The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign material contamination. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! - Control (how to aerate?) is crucial! We provide guidance on what to do. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous implementation examples.

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Elimination of rat holes in composite compounds.

Elimination of rat holes in composite compounds.

Eliminate rat holes and bridge phenomena in composite compounds (rubber, fillers, etc.)!

We will introduce a case that resolved rat holes and bridging phenomena in a 1200φ conical hopper. The equipment configuration consisted of a 1200φ hopper, a slide gate valve, a weight-type belt feeder, and an extruder. In terms of the hopper size, it would be okay with four blow discs, but since it would create rat holes up to the upper part of the hopper, we installed a total of eight discs by mounting four in two tiers. Using the C-SV4 controller (which has four built-in solenoid valves), we sequentially turned on the air in four locations, two blow discs at a time. *For more details, please refer to the PDF document or feel free to contact us. *Our company website features numerous implementation examples, which you can check via the link below.

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0172 Repeat hiring - Cement-related

0172 Repeat hiring - Cement-related

To prevent bridge formation due to vibrations. We continue to have your support for this equipment!

We will introduce a case study of the implementation of "Brodisk" for bridge prevention measures with cement and aggregates. Originally, it was used to prevent bridging caused by vibrations (which occasionally led to discharge troubles), but since the introduction of Brodisk a few years ago, discharge troubles have become nonexistent, and we continue to adopt this equipment. This time, Brodisk has been installed in three hoppers. 【Hopper Overview】 ■ Hopper diameter: 900φ ■ Discharge diameter: 150φ ■ Number of hoppers: 3 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as strength and durability are crucial. The silicone disk of our equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. A dedicated controller is also available. * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

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0329 Prevention of clogging in thermoplastic elastomers

0329 Prevention of clogging in thermoplastic elastomers

Preventing raw material clogging! Introducing a case study on the implementation of blow discs in a resin molding factory.

We have been using "Brodisk" for some time now, and we would like to introduce a case from one of our business locations. When intermittent aeration was performed using Brodisk, while the clogging improved somewhat, it was not completely resolved and remained unstable, leading to consultations. The actual hopper this time is small in diameter, but we have installed 6 Brodisk Mini units. The results were as expected, and in addition to this small diameter hopper, we have also implemented this material in a grinding product tank (1000□). [Overview] ■ Hopper diameter: 250φ ■ Discharge section diameter: 70φ ■ Raw material: Thermoplastic elastomer (TPO), granules of a few mm + fine powder ■ Brodisk Mini arrangement: 2 units in the lower section (near the discharge section), 4 units in the upper section * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

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0352 Promoting discharge from the dust collector hopper section.

0352 Promoting discharge from the dust collector hopper section.

No bridge occurs, and the time required for discharge is also reduced! Introducing a case study of the Brody Disk.

This is a case where there was a large amount of retention and a long retention time in the dust collector hopper, leading to the occurrence of bridging. In the case of a dust collector hopper of approximately 2000 square units, it is common to install 8 "blow disks," but since there are cases where retention is allowed up to about 2/3 of the hopper capacity, 12 disks were installed instead. After implementation, there were no occurrences of bridging, and the time required for discharge was also reduced. 【Overview】 ■ Hopper size: 2000×2000 ■ Discharge outlet: 250 square units ■ Target material: Water treatment chemicals ■ A total of 3 disks were installed: 1 near the discharge outlet on each side and 2 above that ■ A controller with 6 solenoid valves was used to sequentially turn on air in time intervals, with 2 blow disks at 6 locations *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

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0450 Storage in the dust collector hopper

0450 Storage in the dust collector hopper

The bridge phenomenon has been resolved without any issues using the Brodisk!

This is an introduction to a case where a blow disk was installed as a countermeasure to prevent bridging, which occurs when the powder collected by the dust collector is stored in the hopper for several hours. The conditions are as follows, and using this equipment has resolved the bridging phenomenon without any issues. 【Case Overview】 ■ Dust Collector Hopper Dimensions: Approximately 1800×1800 ■ Discharge Port Dimensions: φ200 ■ Target Material - A certain additive powder dried with hot air - Bulk density: 0.3 - Angle of repose: 60° - Particle size: Average 30μm 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk of our equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

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At the powdered food manufacturer.

At the powdered food manufacturer.

We provided a sample piece of the silicon disk, and after your confirmation, it has been adopted!

We delivered to a factory that manufactures powdered seasonings and dried powdered foods. At the hopper where the installation of the Brodisk was being considered, it seems there are multiple production items, and in addition to regular cleaning, it was mentioned that chemical cleaning is also performed during product changeovers. The main component of this equipment (the elastic disk, commonly referred to as a silicone disk) is made of silicone, so I believe it has resistance to typical cleaning solutions. However, at the customer's request, we provided a sample piece of this silicone disk before adoption, and it was confirmed in advance just to be safe before proceeding with the adoption. [Case Overview] ■ Hopper Diameter: 500φ ■ Discharge Section Diameter: 2S *For more details, please refer to the PDF document or feel free to contact us.

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0486 Preventing Clogging of Coffee Grounds

0486 Preventing Clogging of Coffee Grounds

Introduction of a case where the effectiveness of the machine was verified and noise was confirmed, along with the installation of numerous brocade disks!

We received an inquiry from a food company stating, "Coffee grounds are clogging in the shoot section. I believe it can be handled with a knocker, but since there are houses nearby, we would like to avoid using the knocker due to noise concerns." In this case, we first installed one unit for testing and verified its effectiveness at a lower air pressure than the typical usage pressure, while also checking the noise level in that situation. Subsequently, we proceeded to install multiple blow discs. For those who are new to this, you may have questions or concerns regarding this equipment. In addition to explanations via phone or email, we can also provide product loans, so please feel free to contact us. 【Case Overview】 ■ Target Material: Coffee Grounds 　　　　(Wet condition, size up to approximately 2mm) *For more details, please refer to the PDF document or feel free to contact us.

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0516 At the recycling toner factory

0516 At the recycling toner factory

Introducing a case study of a factory that is recycling toner cartridges for laser printers.

Originally, it was air-purged when toner was added to the hopper to ensure liquidity. However, the discharge was unstable, and occasionally it was addressed with hammering. To improve this, we received a request to lend our blow disk, and after trying both the blow disk and the mini blow disk, the results were favorable, leading to installations in multiple hoppers. 【Case Overview】 ■ Diameter: φ500 ■ Discharge: φ25 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF document or feel free to contact us.

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0634 Bridge elimination of cake-like materials

0634 Bridge elimination of cake-like materials

Preventing bridge formation with cake-like materials! Introducing a case where four Brody Disk Minis were installed.

Here is a case where we received an inquiry about "the cake accumulating in the filter suddenly falling and bridging. Is it possible to break the cake?" After testing through lending and confirming its effectiveness, it has been implemented. Our company can provide guidance for problem-solving tailored to the individual conditions of our users. Please feel free to consult us. 【Case Overview】 ■Issues - Cake accumulated in the filter falls → Bridges in the hopper - Hopper diameter: Ø200 - Discharge diameter: 2S ■Proposal - Install a total of 4 Brody Disk Minis, 2 at varying heights 【Key Points of This Equipment】 ■The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us.

  • Mixer/agitator
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In the storage tank of activated carbon + quicklime.

In the storage tank of activated carbon + quicklime.

The durability of elastic disks is important! Here are examples of their adoption in exhaust gas treatment equipment.

We would like to introduce a case where our "Brodisk" has been adopted. This customer (plant) has experienced troubles with other air relators in the past and is currently using our product continuously. In exhaust gas treatment systems, many customers are using it in silos containing quicklime, activated carbon, and baking soda. Since these systems rarely have the silos emptied, the durability of the elastic disk in our equipment is crucial. [Case Overview] ■Silo Diameter: Ø2000 ■Discharge Port Diameter: Ø300 ■Hopper Inclination Angle: 67° ■Discharge Amount: Several 10 Kg/h ■Contents: Activated Carbon + Quicklime *For more details, please download the PDF or feel free to contact us.

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0704 Elastic disk compatible with metal detectors Brody disk

0704 Elastic disk compatible with metal detectors Brody disk

You can also submit your exam results! If you are interested, please feel free to request a loan.

We would like to introduce a case where a "Brodie Disk" was supplied as a bridge countermeasure near the hopper discharge area. The target material is food (rice). In the event that the elastic disk of the Brodie Disk is damaged and mixes with the target material, the aim is to ensure it can be detected by metal detectors or X-ray inspection machines. Therefore, we have adopted a product that incorporates metal powder into the elastic disk. This elastic disk complies with food hygiene tests. A test report can also be provided. 【Product Specifications, etc.】 ■ Brodie Disk BD-15S-MD 2 pieces *For more details, please download the PDF or feel free to contact us.

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0724 Examples of deliveries compatible with metal detectors

0724 Examples of deliveries compatible with metal detectors

Measures against protein powder bridging! Detectable by metal detectors and X-ray inspection machines.

We would like to introduce a case where a Bro Disk, which incorporates metal powder into an elastic disk for countermeasures against protein powder contamination, has been adopted. In the unlikely event that the elastic disk is damaged and contaminates the product, this type of Bro Disk can be detected by metal detectors or X-ray inspection machines. The Bro Disk is easy to install and economical. However, the installation position is important, so please feel free to consult us. Based on our extensive experience, we can provide guidance on the appropriate model, layout, and control for our users. 【Case Overview】 ■ Hopper Dimensions: 600×700 ■ Outlet Diameter: 150A ■ Hopper Shape: 3 inclined sides, 1 vertical side ■ Equipment Configuration: 3 units installed, 1 on each inclined surface ■ Control: 3 Bro Disks simultaneously turned ON/OFF with air using a controller C-SV1 with 1 built-in solenoid valve. *For more details, please download the PDF or feel free to contact us.

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Introduction of fly ash and cement mixture silo.

Introduction of fly ash and cement mixture silo.

Introducing Brodisk into the fly ash and cement mixture silo!

The "Brodisk" has been applied to the silo of a mixture of fly ash and cement. Due to the customer's (domestic) intention to "install as many Brodisks as possible to avoid risks for overseas projects, as the fluidity is expected to be quite poor," 32 Brodisks have been introduced. The silo diameter is 3200φ. Generally, cases range from 16 to 24 units, but this time there are 32 units. Even with 32 Brodisks at a low cost, the expenses are limited. 【Silo Overview】 ● Silo Diameter: 3200φ ● Discharge Diameter: 200φ 【Brodisk Installation Overview】 ● Installed in 5 tiers: 4 units, 4 units, 8 units, 8 units, 8 units near the discharge area. For more details, please refer to the catalog or feel free to contact us. *We have many implementation examples on our website. You can check them from the link below.

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Introduced after testing the solvent resistance of the elastic disk.

Introduced after testing the solvent resistance of the elastic disk.

It is possible to confirm the durability in advance! Examples of broaching disks when using solvents, etc.

The elastic disk of the Brodisk is made of a special silicone rubber (for standard specifications) that excels in durability and strength. However, if you are using solvents, you can confirm the resistance in advance. For customers considering the installation of the "Brodisk Mini," after conducting immersion tests with the elastic disk pieces to check the resistance to the solvents used, you can confidently install the Brodisk. Feel free to request test disk pieces; we will send them to you immediately. In addition to special silicone, we also offer EPDM (ethylene propylene rubber) for the elastic disks. Please feel free to consult us about other materials. [Overview] - Immersion tests can be conducted with elastic disk pieces. - Resistance to the solvents used can be confirmed. - The Brodisk can be installed with confidence. - Elastic disks are available in special silicone as well as EPDM. *For more details, please refer to the PDF materials or feel free to contact us. Our website features numerous implementation examples. You can check them via the link below.

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At the intermediate processing plant for industrial waste

At the intermediate processing plant for industrial waste

An example of installing a blow disk to solve the problem of not being able to discharge from the raw material hopper.

This is an example of adoption by an intermediate waste processing contractor. First of all, since there was a request to try it out urgently (to be installed on the actual machine), we listened to the various conditions and decided to send (loan) the best-suited model in the necessary quantity. The results of the actual machine test were good, and later we received an order for the controller, and it is being used smoothly. 【Overview】 ■ Target material: Soil (approximately 5% moisture) ■ Hopper diameter: 1300φ ■ Discharge section: 200φ 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. The silicone disk of our equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous implementation examples. You can check them via the link below.

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0393 Cement silo discharge section

0393 Cement silo discharge section

A case where this Brody disk was introduced due to concerns about blockages in the discharge section of the cement silo.

This is a project that was adopted through the introduction of a consulting company specializing in environmental-related systems. Concerns were raised about potential blockages at the discharge section of a newly constructed cement silo, leading to the introduction of our Brody Disk. As there were significant concerns from the user regarding the new plant installation, we lent them a sample of our equipment. After the plant began operation, they reported that the initial concerns were completely unfounded and provided high praise for its performance. 【Overview】 ■ Silo Diameter: 2500φ ■ Discharge Section: 250φ×2 Ports 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is crucial in terms of the risk of foreign matter contamination, so strength and durability are very important. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

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  • Other powder equipment
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0426 Compatible with fluorine rubber blow discs mini.

0426 Compatible with fluorine rubber blow discs mini.

In applicable devices, all silicone is not usable! We have adopted a fluororubber blow disk mini.

This is an inquiry regarding bridge measures for a 350Ø small hopper. The user indicated that "all silicone is not applicable for the equipment," so we provided samples of products made from either EPDM or fluororubber. The user evaluated these and ultimately adopted the fluororubber blow disk mini. The effectiveness of the crucial bridge measures is, of course, "OK." 【Overview】 ■ Hopper diameter: 350Ø ■ Discharge diameter: 100Ø ■ Contents: Name undisclosed (Loose density 0.5, particle size approximately 100μm, hygroscopic) ■ Configuration: Two blow disk minis installed in two tiers (The lower and upper tiers are positioned 90° apart) *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples. You can check them via the link below.

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0439 Attached to vehicle-mounted bag filter

0439 Attached to vehicle-mounted bag filter

Easily suppress bridges with the combined effect of aeration and the vibration of rubber discs!

We would like to introduce an example of our vehicle-mounted bag filter. Due to various constraints for vehicle use, it was reported that the repose angle of the hopper could not be sufficiently secured, leading to bridging issues. As a result of adopting our equipment as a countermeasure against bridging in the vehicle-mounted dust collector hopper, we achieved effective results and customer satisfaction. 【Overview】 ■ Hopper diameter: Approximately 1600Φ ■ Discharge diameter: 400Φ ■ Hopper repose angle: Approximately 55° ■ Target suction materials: Fly ash, etc. 【Key Points of Our Equipment】 ■ The elastic disc (silicone) is very important in terms of the risk of foreign matter contamination, as well as strength and durability. The silicone disc of our equipment excels in strength and durability. We believe you will understand this once you use it! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous examples of implementations. You can check them via the link below.

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0488 Rice milling tank residual grains, removal

0488 Rice milling tank residual grains, removal

Prevent damage to the hopper! Introduction of measures to address residual grains at the corners of the corner hopper and the adhesion of bran to the hopper walls.

This is a case where a brody disk was installed as a measure against residual grains in the corners of the hopper and the adhesion of bran to the hopper walls. The customer considered introducing this equipment, stating that "while the residual rice can be addressed with hammering, it damages the hopper's surface, and measures against bran adhesion must also be considered." Initially, they requested to confirm the actual equipment, so we sent a sample of the equipment and then discussed its placement before proceeding with the introduction. 【Overview】 ■ Hopper Size: 1000×1000 ■ Discharge Outlet Size: 150×150 ■ Target Material: White rice (bran adhering to the inner surface of the hopper) 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign matter contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us.

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0520 Resolution of rat holes in aluminum hydroxide

0520 Resolution of rat holes in aluminum hydroxide

We would like to introduce a case that has been consulted by users who are already using our Brodisk!

According to the user, the material originally had concerns about rat holes, but there were no issues when operating the broad disk at the time of equipment installation. However, since the rainy season (on days with high humidity), rat holes have started to occur, which prompted the consultation. We have resolved the issue by adding more broad disks and adopting a new controller with four built-in solenoid valves to turn on the air in small quantities. Users who are already using broad disks are also welcome to contact us if they encounter any problems. 【Product Specifications】 ■ Broad Disk "BD-15S-B" x 8 ■ Controller "C-SV4" x 1 *For more details, please refer to the PDF document or feel free to contact us.

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The silicone disc boasts excellent durability.

The silicone disc boasts excellent durability.

Preparation of sample pieces is also possible! Here are examples of cases where the Brody disk and controller have been adopted.

We received an inquiry from a plant contractor expressing concern about "the possibility of a bridge forming with the feed (powder), but we are also worried about the durability of this equipment." The elastic disk (silicone disk) of this equipment is made from a very special silicone rubber, which we believe boasts overwhelmingly superior durability compared to general silicone rubber. This customer has also struggled with other products in the past, but despite a considerable amount of time having passed since adopting our equipment, they have been using it without any issues. 【Usage Conditions】 ■ FRP Silo ・ Diameter: φ2000 ・ Discharge Diameter: φ300 ■ Control ・ Eight blow disks are turned on sequentially with a time difference of two each (controlled by a controller with four built-in solenoid valves). *For more details, please refer to the PDF document or feel free to contact us.

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0544 Improvement measures for the poor discharge of granulated sugar.

0544 Improvement measures for the poor discharge of granulated sugar.

Borrowing Brodisk and Brodisk Mini! The results are good and will be adopted immediately.

This is a case where we were contacted because granulated sugar is bridging in the raw material hopper of the experimental equipment. The customer expressed a desire to try it immediately, so we discussed the arrangement and lent them both the BroaDisk and BroaDisk Mini. The results of the trial were favorable, and they adopted the equipment immediately. Our company is always prepared to lend products quickly. The arrangement of the equipment is important during the lending and testing phase, so please consult with us in advance. 【Product Specifications】 ■ BroaDisk Mini: BD-08S-W, 3 units ■ BroaDisk: BD-15S-W, 6 units 【Key Points of This Equipment】 ■ The elastic disks (silicone) are very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disks of this equipment are exceptionally strong and durable. Once you use them, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF document or feel free to contact us.

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