Elastic disc - List of Manufacturers, Suppliers, Companies and Products

0456 Powder coating rat hole, using EPDM discs.

We also accept inquiries about elastic disk materials, so please feel free to contact us!

This is an introduction to a case where the Brody Disk Mini was used as a solution for the strong adhesion of powder coatings at a powder equipment manufacturer. Based on the results of preliminary tests, we installed a total of 6 units: 2 on the lower section (near the discharge area) and 4 on the upper section. The main component of this device, the elastic disk, is made of silicone (special silicone) in standard models; however, in this case, we used EPDM material due to the nature of the substance being powder coating. [Case Overview] ■ Arrangement - 2 units on the lower section (near the discharge area) - 4 units on the upper section ■ Product Specifications - Brody Disk Mini BD-08S-EW *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be accessed via the link below.

Company：ミナギ
Price：Other

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0681 Elastic disk: Supplied by Baiton

Introducing examples of bridge measures adopted with a small hopper!

We would like to introduce a case study of our "Brodisk Mini" installation. Our product was adopted as a solution for bridging in a small hopper. In this case, the material of the elastic disk was changed from the standard (i.e., special silicone) to Viton. Additionally, it is also possible to change the material of the elastic disk for the Brodisk to Viton. 【Case Overview】 ■ Hopper Diameter: Φ300 ■ Outlet Diameter: Φ50 ■ Hopper Inclination: Approximately 60° ■ Contents: Name undisclosed (flowability similar to talc) *For more details, please download the PDF or feel free to contact us.

Company：ミナギ
Price：Other

Mixer/agitator

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0275 Implementing baking soda bridge measures

Implementing baking soda bridge measures! Introducing case studies from powder handling professionals.

Due to frequent bridging occurring in the sodium bicarbonate silo of the incineration facility plant, we have received inquiries about adopting this equipment in addition to jet blasters. Based on our extensive past experience, we provide customers with optimal installation examples and operational methods. Please feel free to contact us. 【Overview】 ■ Powder: Sodium bicarbonate (bulk density 0.7-0.8) ■ Application: Flue gas neutralization ■ Silo diameter: 1800φ ■ Outlet diameter: 400φ 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk of this equipment is highly superior in strength and durability. We believe you will understand once you use it! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous implementation examples. You can check them via the link below.

Company：ミナギ
Price：Other

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0309 Measures for Funnel Flow of Heavy Metal Fixatives

Introducing a case study of a Brody disk adopted for funnel flow measures in heavy metal fixatives.

This is an introduction to a case where "Brodisk" was adopted to improve the state of funnel flow in the hopper for a material that adsorbs and immobilizes heavy metals in fly ash. In the user's factory, this agent is being air transported, but they consulted us because funnel flow and rat holes occurred in the dust collector hopper, preventing discharge through the rotary valve. After reviewing the drawings around the dust collector and the material samples, we informed them of the necessary quantity and layout plan for the equipment, leading to immediate implementation. After installation, the discharge troubles have been resolved. 【Overview of Usage Conditions】 ■ Hopper Diameter: 1000Φ ■ Discharge Diameter: 200A ■ Material Name: Ash Knight *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

Company：ミナギ
Price：Other

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0104 Resin Mixing Tank Clogging Solution for Pulverized Material

Case of a blow disk that resolved the clogging of the mixing tank for crushed materials at a plastic molding factory.

At the plastic molding factory, there was a problem with the resin powder clogging in the hopper that mixes the ground material processed by the crusher and virgin resin raw materials, making it impossible to transport via suction. After installing our bridge prevention device, the "Brodisk Mini," operations have been running efficiently without issues. Even in cases where powder is generated and clogging is likely due to grinding, we provide an easy solution. 【Overview】 - The ratio of ground material to virgin material varies, such as 1:9 to 3:7. - Material size: a few mm (ground material contains powder). 【Key Points of Our Device】 - The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign material contamination. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! - Control (how to aerate?) is crucial! We provide guidance on what to do. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous implementation examples.

Company：ミナギ
Price：Other

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Elimination of rat holes in composite compounds.

Eliminate rat holes and bridge phenomena in composite compounds (rubber, fillers, etc.)!

We will introduce a case that resolved rat holes and bridging phenomena in a 1200φ conical hopper. The equipment configuration consisted of a 1200φ hopper, a slide gate valve, a weight-type belt feeder, and an extruder. In terms of the hopper size, it would be okay with four blow discs, but since it would create rat holes up to the upper part of the hopper, we installed a total of eight discs by mounting four in two tiers. Using the C-SV4 controller (which has four built-in solenoid valves), we sequentially turned on the air in four locations, two blow discs at a time. *For more details, please refer to the PDF document or feel free to contact us. *Our company website features numerous implementation examples, which you can check via the link below.

Company：ミナギ
Price：Other

Other powder equipment

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0172 Repeat hiring - Cement-related

To prevent bridge formation due to vibrations. We continue to have your support for this equipment!

We will introduce a case study of the implementation of "Brodisk" for bridge prevention measures with cement and aggregates. Originally, it was used to prevent bridging caused by vibrations (which occasionally led to discharge troubles), but since the introduction of Brodisk a few years ago, discharge troubles have become nonexistent, and we continue to adopt this equipment. This time, Brodisk has been installed in three hoppers. 【Hopper Overview】 ■ Hopper diameter: 900φ ■ Discharge diameter: 150φ ■ Number of hoppers: 3 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as strength and durability are crucial. The silicone disk of our equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. A dedicated controller is also available. * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

Company：ミナギ
Price：Other

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0329 Prevention of clogging in thermoplastic elastomers

Preventing raw material clogging! Introducing a case study on the implementation of blow discs in a resin molding factory.

We have been using "Brodisk" for some time now, and we would like to introduce a case from one of our business locations. When intermittent aeration was performed using Brodisk, while the clogging improved somewhat, it was not completely resolved and remained unstable, leading to consultations. The actual hopper this time is small in diameter, but we have installed 6 Brodisk Mini units. The results were as expected, and in addition to this small diameter hopper, we have also implemented this material in a grinding product tank (1000□). [Overview] ■ Hopper diameter: 250φ ■ Discharge section diameter: 70φ ■ Raw material: Thermoplastic elastomer (TPO), granules of a few mm + fine powder ■ Brodisk Mini arrangement: 2 units in the lower section (near the discharge section), 4 units in the upper section * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

Company：ミナギ
Price：Other

Other powder equipment

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0352 Promoting discharge from the dust collector hopper section.

No bridge occurs, and the time required for discharge is also reduced! Introducing a case study of the Brody Disk.

This is a case where there was a large amount of retention and a long retention time in the dust collector hopper, leading to the occurrence of bridging. In the case of a dust collector hopper of approximately 2000 square units, it is common to install 8 "blow disks," but since there are cases where retention is allowed up to about 2/3 of the hopper capacity, 12 disks were installed instead. After implementation, there were no occurrences of bridging, and the time required for discharge was also reduced. 【Overview】 ■ Hopper size: 2000×2000 ■ Discharge outlet: 250 square units ■ Target material: Water treatment chemicals ■ A total of 3 disks were installed: 1 near the discharge outlet on each side and 2 above that ■ A controller with 6 solenoid valves was used to sequentially turn on air in time intervals, with 2 blow disks at 6 locations *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

Company：ミナギ
Price：Other

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0450 Storage in the dust collector hopper

The bridge phenomenon has been resolved without any issues using the Brodisk!

This is an introduction to a case where a blow disk was installed as a countermeasure to prevent bridging, which occurs when the powder collected by the dust collector is stored in the hopper for several hours. The conditions are as follows, and using this equipment has resolved the bridging phenomenon without any issues. 【Case Overview】 ■ Dust Collector Hopper Dimensions: Approximately 1800×1800 ■ Discharge Port Dimensions: φ200 ■ Target Material - A certain additive powder dried with hot air - Bulk density: 0.3 - Angle of repose: 60° - Particle size: Average 30μm 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk of our equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

Company：ミナギ
Price：Other

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At the powdered food manufacturer.

We provided a sample piece of the silicon disk, and after your confirmation, it has been adopted!

We delivered to a factory that manufactures powdered seasonings and dried powdered foods. At the hopper where the installation of the Brodisk was being considered, it seems there are multiple production items, and in addition to regular cleaning, it was mentioned that chemical cleaning is also performed during product changeovers. The main component of this equipment (the elastic disk, commonly referred to as a silicone disk) is made of silicone, so I believe it has resistance to typical cleaning solutions. However, at the customer's request, we provided a sample piece of this silicone disk before adoption, and it was confirmed in advance just to be safe before proceeding with the adoption. [Case Overview] ■ Hopper Diameter: 500φ ■ Discharge Section Diameter: 2S *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

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0486 Preventing Clogging of Coffee Grounds

Introduction of a case where the effectiveness of the machine was verified and noise was confirmed, along with the installation of numerous brocade disks!

We received an inquiry from a food company stating, "Coffee grounds are clogging in the shoot section. I believe it can be handled with a knocker, but since there are houses nearby, we would like to avoid using the knocker due to noise concerns." In this case, we first installed one unit for testing and verified its effectiveness at a lower air pressure than the typical usage pressure, while also checking the noise level in that situation. Subsequently, we proceeded to install multiple blow discs. For those who are new to this, you may have questions or concerns regarding this equipment. In addition to explanations via phone or email, we can also provide product loans, so please feel free to contact us. 【Case Overview】 ■ Target Material: Coffee Grounds 　　　　(Wet condition, size up to approximately 2mm) *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

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0516 At the recycling toner factory

Introducing a case study of a factory that is recycling toner cartridges for laser printers.

Originally, it was air-purged when toner was added to the hopper to ensure liquidity. However, the discharge was unstable, and occasionally it was addressed with hammering. To improve this, we received a request to lend our blow disk, and after trying both the blow disk and the mini blow disk, the results were favorable, leading to installations in multiple hoppers. 【Case Overview】 ■ Diameter: φ500 ■ Discharge: φ25 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

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0634 Bridge elimination of cake-like materials

Preventing bridge formation with cake-like materials! Introducing a case where four Brody Disk Minis were installed.

Here is a case where we received an inquiry about "the cake accumulating in the filter suddenly falling and bridging. Is it possible to break the cake?" After testing through lending and confirming its effectiveness, it has been implemented. Our company can provide guidance for problem-solving tailored to the individual conditions of our users. Please feel free to consult us. 【Case Overview】 ■Issues - Cake accumulated in the filter falls → Bridges in the hopper - Hopper diameter: Ø200 - Discharge diameter: 2S ■Proposal - Install a total of 4 Brody Disk Minis, 2 at varying heights 【Key Points of This Equipment】 ■The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us.

Company：ミナギ
Price：Other

Mixer/agitator

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In the storage tank of activated carbon + quicklime.

The durability of elastic disks is important! Here are examples of their adoption in exhaust gas treatment equipment.

We would like to introduce a case where our "Brodisk" has been adopted. This customer (plant) has experienced troubles with other air relators in the past and is currently using our product continuously. In exhaust gas treatment systems, many customers are using it in silos containing quicklime, activated carbon, and baking soda. Since these systems rarely have the silos emptied, the durability of the elastic disk in our equipment is crucial. [Case Overview] ■Silo Diameter: Ø2000 ■Discharge Port Diameter: Ø300 ■Hopper Inclination Angle: 67° ■Discharge Amount: Several 10 Kg/h ■Contents: Activated Carbon + Quicklime *For more details, please download the PDF or feel free to contact us.

Company：ミナギ
Price：Other

Mixer/agitator

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Elastic disc - List of Manufacturers, Suppliers, Companies and Products

Elastic disc Product List